Cold Sprayed Intermetallic Thermal Barrier Coatings
Date of Award
Mechanical, Automotive, and Materials Engineering
Roman G. Maev
Mechanical engineering, Materials science
CC BY-NC-ND 4.0
Conventional thermal barrier coating (TBC) systems consist of a duplex structure with a metallic bond coat and a ceramic heat-isolative topcoat. Several recent research activities are concentrated on the development of improved multilayer bond coat and TBC materials. This study represents an investigation performed for the aluminum based bond coats, especially those with reduced thermal conductivities. Using alternative TBC materials, such as metal alloys and intermetallics, their processing methods can be further optimized to achieve the best thermal physical parameters. One example is the ten-layer system in which cold sprayed aluminum based intermetallics are synthesized. These systems demonstrated improved heat insulation and thermal fatigue capabilities compared to conventional TBC. The microstructures and properties of the laminar coatings were characterized by SEM, EDS, XRD; micromechanical and durability tests were performed to define the structure and coating formation mechanisms. Application prospects for HCCI engines are discussed. Fuel energy can be utilized more efficiently with the concept of low heat rejection engines with applied TBC.
Leshchinsky, Evgeny, "Cold Sprayed Intermetallic Thermal Barrier Coatings" (2013). Electronic Theses and Dissertations. 4727.